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Smart sortation systems that move parcels — and your business — forward at 99.98% routing accuracy.

Sortons designs and manufactures high-throughput cross-belt, tilt-tray, shoe, and bombay sortation systems processing up to 24,000 items per hour. From feasibility study to 24/7 runtime, we are the sortation partner operations leaders call when downtime is not an option.

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  • 24,000 items/hr Peak throughput
  • 99.98% verified Routing accuracy
  • 99.94% trailing 24mo System uptime
  • 11wk median Install lead time

SYSTEM FAMILY / SKU INDEX

Four sortation technologies, one engineering team, zero subcontracted commissioning.

Cross-belt, tilt-tray, shoe, and bombay systems engineered in-house by 89 controls engineers and 34 software developers — and commissioned by our own field crews, never a third party.

SOR-XB-2400 CROSS-BELT

Cross-Belt Sorters

High-speed diverts for polybags, apparel, and parcels up to 15kg. Modular loop lengths scale from 24 to 96 sort points.

  • Peak24,000 pph
  • Item range50g – 15kg
  • FootprintLoop modular
View SOR-XB-2400 specs →
SOR-TT-1800 TILT-TRAY

Tilt-Tray Sorters

Gentle handling for totes, trays, and irregular items. Single- and double-sided configurations with low-noise operation.

  • Peak18,000 pph
  • Item range100g – 30kg
  • Tray sizes600 / 800 / 1000mm
View SOR-TT-1800 specs →
SOR-SH-9000 SHOE

Shoe Sorters

Right-angle diverts for cartons, boxes, and rigid parcels. Heavy-duty sortation for outbound shipping lanes and 3PL cross-docks.

  • Peak9,000 pph
  • Item range200g – 50kg
  • Divert30° / 45° / 90°
View SOR-SH-9000 specs →
SOR-BB-4200 BOMBAY

Bombay Sorters

Destination-driven sortation for flat-pack mail, catalogs, and polybags at low profile. Ideal for postal, returns, and back-room sortation.

  • Peak4,200 pph
  • Item range10g – 5kg
  • ProfileLow < 600mm
View SOR-BB-4200 specs →
Compare full spec matrix →

PROPRIETARY CONTROL PLATFORM

SortVisionAI predicts the jam 14 seconds before it faults.

The SortVisionAI control software is the operating layer behind every Sortons sorter — not a third-party WMS bolt-on. Its predictive maintenance model (gradient-boosted decision trees on vibration, current, and encoder telemetry) flags conveyor jams an average of 14 seconds before fault, then re-routes affected parcels to keep the loop moving.

  • 14s

    Predictive jam detection

    Trained on 1,140+ live systems, the model issues a fault prediction before the physical jam — not after.

  • VISION

    Vision-based routing

    Overhead cameras resolve parcel skew, overlap, and label orientation at infeed — no singulation required.

  • API

    Verified WMS/WCS integrations

    Native connectors for Manhattan Active, Blue Yonder, Körber WMS, and SAP EWM — listed in our compatibility matrix.

Tour the SortVisionAI platform →
SortVisionAI control dashboard showing real-time sortation telemetry
PREDICTIVE MAINTENANCE 14s lead time · Model class: GBDT

DEPLOYED AT 7 OF THE TOP 10 NORTH AMERICAN 3PLs

Named contracts. Verified certifications. Peer procurement teams already signed off.

  • 3PL · Sortation backbone
  • Multi-site rollout
  • Cross-dock deployment
  • 4.1M parcels/day peak · 2022
  • ISO ISO 9001:2015Quality management
  • CE CE CertifiedEU conformity
  • UL UL ListedElectrical safety
  • VPP OSHA VPP StarWorksite safety · since 2021

INSTALL LEAD TIME / 38% FASTER THAN BENCHMARK

From purchase order to first parcel sorted: 11 weeks, not 18.

In-house mechanical, controls, and software teams compress every project phase. Zero subcontracted commissioning means the same engineers who built your sorter are the ones standing it up on your floor.

SORTONS 11 weeks · median
  1. Wk 1–2

    Site survey & feasibility

    Engineers on-site. CAD model, power study, structural review.

  2. Wk 3–5

    Build & factory acceptance

    System fabricated at Atlanta HQ. FAT with customer team present.

  3. Wk 6–8

    Install & mechanical integration

    Our field crew installs loop, diverts, and chutes.

  4. Wk 9–10

    Controls & SAT

    SortVisionAI commissioned. Site acceptance testing.

  5. Wk 11

    Go-live & ramp

    First parcels sorted. Full handover to operations.

INDUSTRY BENCHMARK 18 weeks · median
  1. Wk 1–3

    Site survey & feasibility

    Often outsourced to local integrator with rework cycles.

  2. Wk 4–8

    Build & factory acceptance

    Sub-assemblies from multiple vendors. FAT schedule slips common.

  3. Wk 9–13

    Install & mechanical integration

    Third-party crew. Coordination overhead between trades.

  4. Wk 14–16

    Controls & SAT

    Controls integrator separate from mechanical. Rework typical.

  5. Wk 17–18

    Go-live & ramp

    Provisional acceptance. Punch list carries into production.

FIELD SERVICE / 24/7 RUNTIME COVERAGE

140+ certified engineers. One phone number. Average response under 4 hours.

When a sorter goes down at 02:14 on a peak Saturday, you call one number. A certified Sortons engineer is en route — no third-party triage, no escalation tree, no finger-pointing between vendors.

140+ Certified engineers Across North America & EMEA
< 4h Mean response time 24/7/365 dispatch
38 Countries served Regional parts depots in ATL, LAX, DFW, ORD, AMS
2.1h Mean time-to-repair Trailing 24-month average
Book a Sortation Assessment Download field service SLA →